OSHA Cites Wisconsin Foundry for Violations

Northern Steel Castings cited for exposing workers to respiratory hazards.

The U.S. Department of Labor's Occupational Safety and Health Administration (OSHA) has cited Northern Steel Castings Inc. Wisconsin Rapids, Wis., for two safety violations and four health violations at its Wisconsin Rapids carbon steel foundry. Among the citations, are violations for overexposing workers to crystalline silica. OSHA has proposed fines totaling $95,480.
 
Kim Stille, OSHA area director, says, “Exposing workers to a known hazardous substance, such as crystalline silica, beyond OSHA's permissible exposure limit is unacceptable. Employers have a responsibility to monitor workers' exposure to known hazards in their industries, and to ensure that work environments are healthful and safe.”
 
OSHA initiated the inspection after receiving a complaint alleging overexposure to crystalline silica, a basic component of soil, sand, granite and other minerals. OSHA's inspection confirmed workers were overexposed to crystalline silica and one willful safety violation was cited. A willful violation is one committed with intentional, knowing or voluntary disregard for the law's requirement, or plain indifference to employee safety and health.
 
Northern Steel Castings also was cited for two repeat health violations for allowing workers to be overexposed to iron oxide and copper fumes in the foundry, and for exposing employees to fire hazards when welding inside plywood booths. A repeat violation exists when an employer previously has been cited for the same or a similar violation of a standard, regulation, rule or order at any other facility in federal enforcement states within the last five years. The company was cited for these violations in 2006.
 
Additionally, three health violations were cited for failing to keep eating surfaces free from contamination by hexavalent chromium; failing to provide ventilation when welding, and for failing to provide adequate emergency exits. A serious violation occurs when there is substantial probability that death or serious physical harm could result from a hazard about which the employer knew or should have known.