Modern MRFs: AI, automation and safety, redefining recycling operations

Modern material recovery facilities: Automation, safety & sustainability

Modern material recovery facilities (MRFs) are evolving through advanced automation and rigorous safety protocols, enhancing throughput and material quality while improving worker safety. This transformation addresses labor challenges and meets strict contamination standards.

Current trends in MRFs

MRFs are adapting to changing waste streams, stricter contamination standards and labor shortages by integrating advanced technologies and safety measures.

Advanced optical sorting and AI integration

• AI-powered optical sorters combined with precision air ejection systems deliver higher throughput and superior sorting accuracy.
• Air ejection technology allows simultaneous ejection of multiple materials, reducing downtime and maintenance compared to robotic arms.
• This approach lowers total cost of ownership and improves operational efficiency.

Nonwrapping screen technology: OCC Auger Screen

• Eliminates manual presort operations, improving worker safety and reducing labor costs.
• Anti-wrapping and anti-jamming design handles “stringy” materials like ropes and chains without clogging.
• Recognized with the 2022 NWRA Recycling Equipment Innovator of the Year Award.
• Example: Metro Waste Authority MRF operates without presort or postsort stations, reducing labor dedicated to nonprogram material by 100 percent.

Data-driven performance optimization

• AI-enhanced control systems and SCADA provide real-time monitoring of equipment and material flow.
• Enables operators to make data-driven decisions, optimize sorting parameters and prevent costly downtime.
• Integrated reporting supports continuous improvement and compliance with contamination standards.

Safety and workforce management

• Automated systems reduce worker exposure to hazardous materials like sharps and bloodborne pathogens.
• Comprehensive safety training programs cover protocols for handling infectious materials, equipment operation and emergency procedures.
• Labor challenges—high turnover, temporary staffing and rising costs—drive the need for automation to maintain efficiency and safety.

Creating sustainable operations

By combining cutting-edge automation with robust safety training, modern MRFs achieve:

• Higher throughput and material quality
• Improved worker safety
• Reduced labor dependency
• Compliance with strict contamination standards

About CP Group

CP Group is a leading provider of MRF design, integration and optimization services. Specializing in advanced sorting technologies and automated systems, CP Group helps operators maximize recovery rates while minimizing costs.

Learn more at www.cpgrp.com.