5 questions about digital solutions for process automation

1. How does STADLERconnect support U.S. recycling facilities in overcoming key challenges?

STADLERconnect was designed to solve three major challenges U.S. MRFs face today: doing more with less labor, meeting tighter bale specs and managing increasingly complex operations.

• Keep the line running: Predictive Maintenance, Blockage Detection and Downtime Tracker use real-time data to catch issues early—minimizing costly unplanned downtime.
• Control quality: Material Split Control balances material flows, while Bale Check-In/Out and Production Reports provide precise, automated bale analytics that reduce rejections.
• Centralize oversight: The cloud-based, vendor-agnostic platform connects data from multiple facilities and OEMs. Secure and accessible from any device, it streamlines workflows and decision-making.

2. Which parts of the recycling industry benefit the most?

STADLERconnect adds value wherever uptime, efficiency and quality are priorities. It helps improve recovery rates, reduce costs and move toward smarter, circular sorting—whether at plastics MRFs, mixed waste plants or specialty facilities.

3. What measurable impact can Predictive Maintenance and Blockage Detection deliver?

At a high-throughput plastics facility, STADLERconnect helped maintain over 95 percent availability. Predictive insights prevent breakdowns, while Blockage Detection and Downtime Tracker reduce emergency interventions and manual logging—saving time and labor.

4. How does process automation help maximize equipment life and uptime?

Service is scheduled based on real conditions, not guesswork—extending component lifespan. Early blockage alerts prevent downtime, and recurring issues are flagged for permanent fixes. These tools work together to optimize performance and preserve asset value.

5. How is STADLER shaping the future of smart recycling plants?

STADLER is embedding digital intelligence directly into plant operations. With artificial intelligence, live analytics and remote access, STADLERconnect equips recyclers to lead with operational excellence and sustainability. It’s a step toward autonomous, future-ready facilities—and a smarter circular economy.