a smiling blonde woman in a white jacket
Ecobat Chief Commercial Officer Thea Soule says the firm is in an ongoing quest to adopt “the most efficient process to achieve maximum recovery rates for all lithium-ion batteries.”
Photo courtesy of Ecobat

Ecobat adapts to compete

Global company with lead-acid battery roots is investing to take on the lithium-ion battery recycling challenge.

July 14, 2022

Texas-based Ecobat has roots that trace back more than 100 years to battery production and recycling sites in Europe, North America and other parts of the world. Its assets in the United States include lead-acid battery plants operated by the former RSR Corp.—one of Ecobat’s many predecessor firms.

Although much of the company’s history involved lead-acid battery production and recycling, as early as 2005, Ecobat began collecting and recycling other types of batteries, including lithium-ion units.

Thea Soule, chief commercial officer of the global company, tells Recycling Today Ecobat has been making significant investments to diversify the company. Soule, who holds an MBA from Northwestern University’s Kellogg School of Management, also has experience navigating global commodity markets in a previous role at a large agribusiness.

In the following interview, Soule makes it clear Ecobat does not intend to leave lithium-ion battery recycling solely to venture capitalists. Instead, the company is investing to secure a lasting role for Ecobat as it applies its institutional metals recycling and reverse logistics knowledge to the emerging electric vehicle (EV) battery materials recycling sector.

Recycling Today (RT): What portion of the lithium-ion battery stream does Ecobat intend to address with a circular model? EV battery packs specifically, or also smaller batteries?

Thea Soule (TS): Ecobat is the most integrated battery recycling service provider in Europe today. We currently perform in-house collection of critical and end-of-life batteries, which includes transportation, diagnostic/discharge and shredding. We dismantle, reengineer and shred collected materials, turning them into black mass that can be reused in the market. Ecobat’s process is designed to accept all formats of lithium-ion batteries. With global efforts to meet Paris Agreement commitments, EV batteries are likely to soon represent the largest category of used batteries. Ecobat enables circularity of the complete lithium-Ion supply chain by recovering valuable materials from any type of lithium pack.  

RT: To what extent is Ecobat applying knowledge gained in the lead-acid battery collection and recycling process to lithium-ion batteries?

TS: Ecobat has been operating in the lead battery recycling industry for nearly 90 years, and today, we fully recycle over 120 million used batteries each year. There are logistical challenges for operations at this scale, and much of it can only be solved with experience.

Ecobat continues to be the world’s leading lead-acid battery recycler, and we are applying our knowledge and systems to batteries of other chemistries, such as lithium-ion batteries, that power everyday lives more efficiently. Our unique knowledge and experience around metal extraction and transporting hazardous waste positions us to be leaders in the fast-growing lithium-ion battery recycling space.

RT: To what extent will Ecobat’s initial recycling activities be focused on Europe, or to what extent are efforts already underway in North America?

TS: Ecobat has facilities all over the world, having operated for nearly a century in the battery recycling space. Ecobat’s fastest growing business segment is lithium-ion battery recycling. We have lithium-ion battery recycling facilities in the United Kingdom and Germany, as well as a state-of-the-art research and development facility in Dallas. More lead and lithium-ion battery recycling facilities are forthcoming to help us address growing demand. We began lithium-ion battery recycling in Europe as it was the logical geographic choice to focus, based on the local maturation of the EV market.

RT: Does Ecobat see several different types of recycling and refining technologies as necessary for a thoroughly closed loop, and if so, how many techniques is Ecobat piloting or testing?

TS: The lithium-ion recycling industry is in its infancy, and new, innovative technologies emerge on a regular basis. As these technologies are commercialized and scaled, Ecobat’s focus is on maximizing the recovery of materials from used batteries.

As part of Ecobat’s technology portfolio, we can measure the health of end-of-life batteries, keeping batteries in operation longer for second-life applications.

When a battery can no longer be used practically and safely, Ecobat’s proprietary process separates the valuable materials into a high-purity output stream that is processed using any number of innovative refining techniques. The rest of the battery’s recovered materials (aluminum, copper, steel) are separated and sorted into their own streams and are recycled by traditional metal smelting.

With these processes, Ecobat can choose the most efficient process to achieve maximum recovery rates for all lithium-ion batteries.

RT: How is Ecobat arranging alliances with collection networks, technology providers and other potential collaborators in North America? What sort of timeframe does Ecobat see as necessary or desirable to meet North American needs?

TS: Through our leadership in the International Battery Council, along with our partners at the U.S. Department of Energy, Ecobat is at the forefront of battery life research and development efforts. We are also part of the Consortium for Battery Innovation and work alongside the industry’s best and brightest. We operate alongside our partners with 2030-to-2040 EV and utility infrastructure-related benchmarks in mind, set out by EV-focused regions throughout the U.S. and Canada, in addition to 2050 EV-related goals for new and existing vehicles and grid-related infrastructure.

We are introducing best practices to our partners worldwide to provide safe and efficient transportation of batteries, even without uniform regulations across the U.S. We strongly believe that sustainable and responsible battery recycling is critical to create a circular energy economy.